Zoomlion leads the industry to a new level of intelligent manufacturing
Zoomlion leads the industry to a new level of intelligent manufacturing
On January 11th, the opening ceremony of Zoomlion Tower Crane Intelligent Factory, the world's largest tower crane intelligent factory, was held in Changde, Hunan province. Zhou Derui, Secretary of the CPC Changde Municipal Committee and Director of the Standing Committee of the Municipal People's Congress, Cao Lijun, Deputy Secretary of the CPC Changde Municipal Committee and Mayor, Zhan Chunxin, Chairman and CEO of Zoomlion attended the ceremony and jointly pressed the crystal ball to open the door of the intelligent factory, marking Zoomlion industrial intelligence to a new level, but also marking that China's intelligent construction machinery production has entered a new stage. Relevant leaders of Changde City, Zoomlion executives, customer representatives and technical experts witnessed this historical moment.
△Site of opening ceremony of Zoomlion Tower Machine Intelligent Factory
In his speech, Zhan Chunxin expressed his heartfelt thanks to Changde leaders at all levels for their strong support and the guidance and help of the provincial Quality Supervision Bureau and the provincial Special prosecutor's Court. He said that the intelligent new factory will fully lead the intelligent manufacturing level of the tower crane industry to a new level, driven by this, the relevant upstream and downstream industry chain of talent, capital, technology, information will be further gathered, to create a scale of 10 billion intelligent manufacturing industry highland. Zoomlion Construction Industry will continue to take root in Changde, a fertile ground for innovation and entrepreneurship. With inexhaustible innovation power and wisdom source, Zoomlion will continue to promote manufacturing upgrading and industrial upgrading, and create better quality and smarter products for global customers.
In his speech, Cao Lijun, on behalf of Changde Municipal Party Committee and municipal government, extended warm congratulations to Zoomlion Tower Machine Intelligent Factory opening park. Zoomlion Construction Lifting Machinery Co., Ltd. has been rooted in Changde for 13 years and has developed into the world's largest single tower crane production base, which is the "treasure of the town and park" in Changde High-tech Zone, he said. The completion and opening of the new intelligent factory marks that the development of Zoomlion has reached a new level, and also marks that Changde has achieved new results in opening up and strengthening the city. A new starting point contains new opportunities; A new factory, a new future. We sincerely hope that Zoomlion will take the tower crane Intelligent Factory as a new starting point and opportunity to carry on the inheritance and make unremitter efforts to create new competitive advantages. Changde City will treat the development of Zoomlion construction lifting machinery as the "number one project" for the growth of the enterprise in 2019 and give the greatest support.
According to reports, Zoomomun Tower Machine intelligent factory has invested 780 million yuan in the construction since 2016, positioning itself as "domestic first-class, international advanced", with the design concept of "streamlining, flexibility, automation, intelligence and environmental protection", and built in accordance with the German industry "4.0" standard. It is the only tower crane intelligent factory in the world that integrates intelligent control, intelligent production line, intelligent logistics and intelligent testing technology. It is also the most advanced, efficient and environmentally friendly tower crane manufacturing factory in the world, and has become an important milestone for Zoomlion to achieve industrial intelligence.
△A view of Zoomlion Tower Machine intelligent factory
Zoomlion Tower Machine intelligent factory has 12 automated production lines, more than 10,000 sensors, more than 100 industrial robots, 35 unmanned handling cars RGV and AGV, 16 sets of CNC machining centers and other advanced equipment, and integrated MES control system, production efficiency, information management level has been greatly improved, the average output of 1 standard section every 10 minutes. Produce one boom every 90 minutes.
It is understood that in order to meet the intelligent control needs of tower crane intelligent factory, such as intelligent production planning and scheduling, transparent production process and real-time quality control, Zoomworld has established a set of comprehensive and efficient MES manufacturing execution system. MES system is divided into four levels from bottom to top: production line equipment layer, system data layer, production control layer and decision support layer. Based on intelligent equipment, equipment can be perceived; With the industrial Internet platform as the carrier, the equipment and production process data are integrated to realize data analyzability; Take the manufacturing execution system as the core, build the digital management system of production business, and realize the executable process; Big data platform is used as decision analysis platform to realize information decisionable.
On the day of the opening ceremony, Zoomomun also launched three new 4.0 PC flat-head tower crane intelligent new products, T6515, T6250 and T7525, which have the characteristics of high efficiency, good interchangeability, high reliability, safer and easy management. Thanks to the support of a number of international leading technologies such as on-load and speed technology and efficient rotary drive technology, The three new products have been greatly improved in terms of comprehensive lifting efficiency, lifting efficiency, positioning efficiency, positioning accuracy, and general rate of tower crane parts at the same level. Meanwhile, they support remote working condition information transmission, mobile app management, remote alarm of abnormal working conditions, etc., and can realize project management, maintenance reminder, accessory information acquisition, etc., through Zoomlion e Housekeeper, becoming a new benchmark of tower crane intelligent products.
△Guests visit Zoomlion's new tower crane
After the opening ceremony, the leaders and guests visited the Tower Crane Intelligent Factory park and exhibition hall, observed the development history, products, Internet of Things platform, intelligent manufacturing, MES, etc., and spoke highly of Zoomlian's long history of tower crane R&D and manufacturing and advanced intelligent factory.
The opening of Zoomlion Tower Machine Intelligent Factory also marks the official start of Zoomlion Tower Machine's journey of 10 billion yuan in 2019. As a major industry that Zoomlion has attached great importance to and strategically focused on for more than 60 years, its tower crane sector has grown into the first brand in the domestic industry, and its sales scale has reached the first in the world. The total output value exceeded 5 billion yuan in 2018, creating profits and taxes of nearly 1 billion yuan. In 2019, Zoomlion tower crane sector sounded the horn of "pursuing the dream of 10 billion yuan, and strive to double again", and tower crane intelligent factory will undoubtedly become an important strategic support for this goal.
Industry experts said that with the opening of the tower crane intelligent factory, Zoomlion's intelligent layout has made significant progress, showing Zoomlion's leading image of moving forward and constantly promoting industrial upgrading to break through the intelligent bottleneck after achieving the first global tower crane market share. Zoomlion Tower Machine Intelligent factory will certainly become a new demonstration benchmark in the global intelligent manufacturing industry. Marking China's equipment manufacturing industry from large and strong, in the new era to achieve new development.